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TPE Hot Melt Adhesive Film for Soft & Flexible Bonding
TPE hot melt adhesive film is a heat-activated thermoplastic elastomer adhesive designed for soft, flexible bonding. It can be evaluated for textile, elastic fabric, wearable-product and other flexible laminations where elasticity, hand feel and conformability are important. Final selection should consider both substrates, processing temperature, stretch requirements and end-use conditions.
What Is TPE Hot Melt Adhesive Film?
TPE hot melt adhesive film is a solid thermoplastic elastomer adhesive that softens and flows when heated, then forms a flexible bond after cooling. Selected TPE formulations are designed for applications where softness, elasticity and deformation compatibility are important. Bonding performance depends on the TPE grade, substrate surfaces, film thickness and lamination conditions.
Our TPE adhesive film is available in grades designed for soft and elastic laminates. The film remains non-tacky at room temperature and becomes heat-activated during lamination, creating a flexible adhesive layer between compatible substrates.
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Pure TPE Material
Designed for soft textile and wearable-product laminates where flexibility and comfortable hand feel are important. Compliance requirements should be confirmed for the selected grade and intended end use.
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Custom Embossed Patterns
Various textures available to meet strict breathability and structural requirements.
Core Product Advantages
Engineered for ultimate performance, comfort, and durability in premium textiles.
Elasticity & Recovery
Selected TPE adhesive film grades are designed to stretch with flexible substrates while maintaining a soft hand feel. Elasticity and recovery vary by film grade, thickness and laminate construction, so final performance should be verified with the actual materials.
Patterned Structure Options
Patterned structures such as round holes, grid, ripple or rhombus designs can reduce adhesive coverage and help preserve air and moisture pathways in suitable textile laminates. Final breathability depends on the complete laminate structure.
Environmental Documentation Available
Selected grades can be supplied with relevant compliance documentation according to product and customer requirements. Please confirm the specific TPE grade and required standard with our team before production use.
Smooth & Discreet Bonding
Selected transparent or translucent TPE adhesive film grades can provide a smooth, low-profile bond line in suitable laminates. They can support seamless bonding designs where reduced stitching and a soft appearance are required.
Wash & Flex Durability
Selected TPE adhesive films can maintain flexible bonding after repeated washing and deformation when matched with suitable substrates and processing conditions. Final wash resistance should be verified on the actual laminate under the customer's required test conditions.
Technical Specifications
Comprehensive physical parameters and model data for precise manufacturing control.
Universal Physical Parameters
| Material | Pure TPE Thermoplastic Elastomer |
| Appearance | Transparent Jelly Texture, Multiple Patterns |
| Release Liner | PET Release Film |
| Melting Temperature | 115℃ - 130℃ |
| Lamination Temperature | 165℃ - 185℃ |
| Lamination Pressure | 0.2 - 0.4 MPa |
| Lamination Time | 15 - 30 Seconds |
| Peel Strength | ≥24 N/25mm |
| Elongation at Break | 380% - 520% |
| Temperature Resistance | -22℃ ~ 95℃ |
| Hardness (Shore A) | 28° - 42° (Ultra Soft) |
| Water Wash Grade | ≥8 Times Repeated Washing |
| Yellowing Resistance | Level 4 (Anti-Yellowing) |
Complete Model Specification Table
| Model | Pattern | Thickness(mm) | Weight(g/㎡) | Width(mm) | Feature |
|---|---|---|---|---|---|
| SJE132 | Smooth Flat | 0.05-0.80 | 45-720 | 5-1560 | Non-breathable, High elasticity |
| ZPSKE40 | Regular Round Hole | 0.15 | 100 | 5-1540 | Thin & Breathable |
| ZPSKE24 | Regular Round Hole | 0.15/0.30 | 115/200 | 5-1540 | Medium thickness, Tough |
| SFE30 | Small Soccer Grid | 0.25 | 75 | 5-1540 | Soft for Lingerie |
| SFE30H | Small Soccer Grid | 0.25 | 75 | 5-1540 | High Viscosity & Elastic |
| BFE150 | Large Soccer Grid | 0.25 | 72 | 5-1540 | Lightweight & Invisible |
| DFE150 | Large Soccer Grid | 0.50 | 200 | 5-1540 | Thickened Support |
| DLE150-20C | Water Ripple | 0.20 | 90 | 5-1540 | Soft Resilience |
| DLE150-50C | Rhombus | 0.50 | 200 | 5-1540 | Shaping & Load-bearing |
| DTE24 | Wrinkle Texture | 1.15 | 420 | 5-600 | Ultra-thick & Strong Adhesion |
Custom patterns and sizes are available for personalized textile production. Contact us for details.
Compatible Materials & Applications
Suitable Bonding Fabrics
Highly compatible with elastic knitted fabric, nylon, polyester, and spandex blended fabrics. Perfect for seamless underwear textiles, stretch sports fabrics, non-woven fabrics, and elastic mesh cloths.
Application Industries
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Intimate Apparel: Seamless bra, underwear, elastic waistband
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Active Wear: Yoga pants, fitness tight clothes, stretch sportswear
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Maternity & Baby: Skin-friendly elastic textile
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Medical Supplies: Elastic protective gear, rehabilitation bandages
Standard Lamination Process
Processing Note： TPE adhesive film performance is affected by temperature, pressure, dwell time, film thickness and substrate structure. Use the recommended range for the selected grade as a starting point, then confirm final settings through lamination trials with the actual materials.
Pre-preparation
Keep fabric dry and dust-free; store the film at room temperature for 12 hours before use.
First Lamination
Set temperature 165-185℃, pressure 0.2-0.4MPa, time 15-30s.
Cooling Treatment
Cool naturally to room temperature (do not tear PET film while hot).
Secondary Bonding & QA
Peel off the release liner, laminate with the second fabric, and test peeling strength after complete cooling.
Technical Guidelines & Services
Comprehensive specifications, processing standards, and customized solutions for your production needs.
Standard Lamination Process
This TPE jelly film is sensitive to heating parameters. Strictly follow the process to avoid poor bonding.
- 1. Pre-preparation: Keep fabric dry and dust-free; store the film at room temperature for 12 hours before use.
- 2. First Lamination: Set temperature 165-185℃, pressure 0.2-0.4MPa, time 15-30s.
- 3. Cooling Treatment: Cool naturally to room temperature (do not tear PET film while hot).
- 4. Secondary Bonding: Peel off the release liner and laminate with the second fabric.
- 5. Quality Inspection: Test peeling strength after complete cooling.
Customization Service
We support personalized deep customization for high-end seamless apparel manufacturers:
- • Size Customization: Width 5-1560mm, length 0.1-100m per roll
- • Pattern Customization: Custom special patterns with mould cost $1000 per set
- • Processing Service: Slitting, rewinding and sheet cutting
- • OEM Service: Custom outer packaging and brand labels
Storage & Packaging
- Storage Requirements Seal and store in dry, cool and dark environment. Avoid heavy stacking and direct ultraviolet radiation. The recommended storage humidity is 40%-65%.
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Shelf Life
Unopened: 18 months under standard storage conditions Opened: Use up within 2 months with sealed preservation
- Packing Method 76mm paper tube core + PE bubble film + kraft woven bag. Custom carton packaging is acceptable. All products are moisture-proof and crash-proof during transportation.
Shipping & MOQ
- • MOQ: Please confirm according to the selected grade, roll dimensions and order requirements.
- • Supply Capacity: Please contact us for current availability and production scheduling.
- • Lead Time: Confirmed according to stock availability, order quantity and customization requirements.
Recommended Resources: HRS| Hot-Melt Adhesive Web
Continuous, uniform bonding layers for seamless applications. Engineered for robust adhesion across textiles, automotive interiors, and advanced composites.
PA Hot Melt Adhesive Web
Excellent dry cleaning resistance and washability. Ideal for high-end apparel, automotive interiors, and filter materials requiring durable bonds.
- High Bonding Strength
- Dry Cleaning Resistant
- Good Breathability
PES Hot Melt Adhesive Web
Superior washing resistance and strong adhesion to polyester fabrics. Widely used in water treatment, textiles, and conductive fabrics.
- Excellent Washability
- Strong Polyester Bond
- High Durability
TPU Hot Melt Adhesive Web
Outstanding elasticity and low-temperature flexibility. Perfect for seamless apparel, sportswear, and footwear applications requiring soft touch.
- High Elasticity
- Soft Hand Feel
- Low Temp Processing
EVA Hot Melt Adhesive Web
Versatile and cost-effective bonding solution with a low melting point. Suitable for packaging, crafts, and general-purpose lamination.
- Low Melting Point
- Cost-Effective Profile
- Wide Material Compatibility
PP Hot Melt Adhesive Web
Exceptional chemical resistance and high-temperature stability. Engineered for demanding industrial applications and specific plastic bonding.
- High Temp Resistance
- Chemical Stability
- Strong PP Adhesion
Frequently Asked Questions
Expert answers for TPE Apparel Film selection and processing.
What is the difference between TPE jelly film and TPU hot melt film?
Which model is best for seamless underwear?
Why does TPE film sometimes have weak bonding force?
Can I request TPE adhesive film samples for testing?
Is this TPE film thermoplastic? Can it be reheated?
What materials can TPE hot melt adhesive film bond?
Get Free Samples & Technical Support
We provide TPE adhesive film samples for textile, elastic fabric, wearable-product and other flexible lamination trials. Our team can help evaluate film grade, thickness and processing conditions based on your actual substrates.
Email Us
vomeltsales@163.comCall / WhatsApp
+86 17712662793
Factory Address
No. 36 Zhonglu Development Zone, Pingwang Town,
Wujiang District, Suzhou City, Jiangsu Province
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